Zanussi Cooktop ZGF 681 User Manual

GAS HOB  
ZGF 681  
INSTRUCTION BOOKLET  
Please read this instruction booklet before using the appliance  
AU  
 
Contents  
For the User  
For the Installer  
Important Safety Information  
Description of the Hob  
Operation  
2
3
4
5
6
6
Instructions for the Installer  
Important safety requirements  
Electrical connections  
7
7
8
Maintenance and Cleaning  
Something Not Working?  
Service and Spare Parts  
Adaptation to different types of gas  
Building in  
8
10  
Description of the Hob  
3
2
Model ZGF 681 IX  
3
1
4
5
3
Model ZGF 681 ICX  
2
3
1
4
1. Hob Top  
2. Auxiliary Burner  
5
3. Semi-rapid Burners  
4. Ultra-rapid Double-crown Burner  
5. Control knobs  
3
 
Operation  
Hob Burners  
To light a burner:  
F
l
push in the relevant control knob and turn it  
anticlockwise to maximum position;  
l
upon ignition, keep the knob pushed down about 5  
seconds. This will allow the "thermocouple" (Fig. 1 -  
letter D) to be heated and the safety device to be  
switched off, otherwise the gas supply would be  
interrupted;  
l
then adjust the flame as required.  
If the burner does not ignite, turn the control knob to  
zero, and try again.  
Fig. 1  
To ensure maximum burner efficiency, you should only  
use pots and pans with a flat bottom fitting the size of  
the burner used (see table).  
A - Burner cap  
B - Burner crown  
C - Ignition electrode  
D - Thermocouple  
Burner  
minimum  
diameter  
maximum  
diameter  
Large(double-crown)  
Medium(semi-rapid)  
Small (Auxiliary)  
180 mm.  
120 mm.  
80 mm.  
260 mm.  
220 mm.  
160 mm.  
If you use a saucepan which is smaller than the  
recommended size, the flame will spread beyond  
the bottom of the vessel, causing the handle to  
overheat.  
As soon as a liquid starts boiling, turn down the  
flame so that it will barely keep the liquid  
simmering.  
Take care when frying food in hot oil or fat, as  
the overheated splashes could easily ignite.  
If the control knobs become difficult to turn, please  
contact your local Service Centre.  
Using the Wok Stand  
A wok stand is provided to enable you to use a round  
bottomed wok on the hob. The wok stand must only be  
used on the double crown burner, and should not be used  
with any other type of wok or pan.  
When fitting the wok stand, ensure the recesses in the  
frame fit securely onto the bars of the pan supports, as  
shown in the diagram.  
4
 
Maintenance and Cleaning  
Before any maintenance or cleaning can be carried  
out, you must DISCONNECT the hob from the  
electricity supply.  
The hob is best cleaned whilst it is still warm, as spillage  
can be removed more easily than if it is left to cool.  
The Hob Top  
Regularly wipe over the hob top using a soft cloth well  
wrung out in warm water to which a little washing up  
liquid has been added.Avoid the use of the following:  
- household detergent and bleaches;  
- impregnated pads unsuitable for non-stick saucepans;  
- steel wool pads;  
- bath/sink stain removers.  
Should the hob top become heavily soiled, it is  
recommended that a cleaning product such as Hob Brite  
or Bar Keepers Friend is used.  
FO 2237  
Pan Supports  
To keep the pan supports in the correct position, they  
are hooked into hinges at the back of the hob.  
Fig. 2  
Model ZGF 681 IX: The pan supports can be lifted  
for easier cleaning, as shown in Fig. 2.  
Model ZGF 681 ICX: The hob has two cast iron  
pan supports.  
YES  
Take care when removing them. They are  
heavy and could damage the hob or your  
kitchen furniture if you let them fall.  
Never turn the pan supports on the hinges, this  
could damage them.  
To remove the pan supports completely, proceed  
as shown in Fig. 3.  
Wash the pan supports using hot soapy water. If  
necessary, a paste cleaner or a soap impregnated steel  
wool pad can be used with caution.  
NO  
After cleaning, be sure to wipe dry with a soft cloth.  
The Burners  
The burner caps and crowns (Fig. 1) can be removed for  
cleaning.  
Wash the burner caps and crowns using hot soapy water,  
and remove marks with a mild paste cleaner. A well  
moistened soap impregnated steel wool pad can be used  
with caution, if the marks are particularly difficult to  
remove. After cleaning, be sure to wipe dry with a soft  
cloth.  
Fig. 3  
Ignition candle  
The electric ignition is obtained through a ceramic  
"candle" and a metal electrode (Fig. 1 - letter C). Keep  
these components well clean, to avoid difficult lighting,  
and check that the burner crown holes are not  
obstructed.  
5
 
Something Not Working?  
If the hob is not working correctly, please carry out the following checks before contacting your local Service Force  
Centre.  
SYMPTOM  
SOLUTION  
n There is no spark when lighting the gas  
u Check that the unit is plugged in and the electrical  
supply is switched on  
u Check that the RCCB has not tripped (if fitted)  
u Check the mains fuse has not blown  
u Check the burner cap and crown have been  
replaced correctly, e.g. after cleaning.  
n The gas ring burns unevenly  
u Check the main jet is not blocked and the burner  
crown is clear of food particles.  
u Check the burner cap and crown have been  
replaced correctly, e.g. after cleaning.  
Service and Spare Parts  
In the event of your appliance requiring service, or if you  
wish to purchase spare parts, please contact your  
Service Centre.  
For your nearest Authorised Service Centre please  
contact:  
Electric Blue Service & Installation P/L  
324 Frankston Dandenong Rd,  
Dandenong. VIC 3175  
Phone: 1300 654 488  
6
 
Instructions for the Installer  
SUPPLY CONNECTIONS  
Engineers technical data  
Gas:  
OVERALL DIMENSIONS  
RC 1/2 inch (1/2 inch male) Rear right hand corner  
Width:  
Depth:  
580 mm.  
510 mm.  
Electric:  
230-240V 50Hz supply  
CUT OUT DIMENSIONS  
APPLIANCE GAS SUPPLY:  
Width:  
Depth:  
560 mm.  
480 mm.  
Natural gas 1.0 kPa - Universal LPG 2.75 kPa  
TYPE  
TYPE  
NOZZLE  
MARKS  
1/100 mm CONSUMPTION  
MJ/h  
NOMINAL  
GAS  
NOMINAL  
PRESSURE  
kPa  
OF BURNER  
OF GAS  
Burner  
Dia. Tap By-pass  
1/100 mm  
Double Crown (wok)  
Semi-rapid (medium)  
1.67  
1.11  
0.89  
13.00  
6.80  
3.80  
NATURAL  
GAS  
1.00  
2.75  
Auxiliary (small)  
Auxiliary  
Semi-rapid  
Double crown  
28  
35  
42  
Double Crown (wok)  
Semi-rapid (medium)  
Auxiliary (small)  
1.02  
0.71  
0.55  
13.00  
6.30  
3.60  
U-LPG  
Aeration adjustment none  
Important safety requirements  
FITTING THE GAS HOB  
WITHOUTACOOKERHOODABOVE  
Location  
Choose a location free of draughts and open doors and  
clear of combustible materials or other fire hazards such  
as curtains, etc. The location should ensure convenience  
of operation and service. Any adjacent wall surface  
situated within 200mm from the edge of any hob burner  
and above the height of the hob must be a suitable non-  
combustible material for a height of 150 mm for the entire  
depth and width of the cooker.  
700 mm  
400 mm  
50 mm  
55 mm  
400 mm  
100 mm  
50 mm  
Any combustible material above the hotplate must be at  
least 650 mm above the top of the hob and no  
construction shall be within 450 mm above the top of the  
burner.  
FO 0812  
FITTING THE GAS HOB  
A minimum distance of 100 mm. must be left between  
the side edges of the hob and any adjacent cabinets or  
walls.  
WITHACOOKERHOODABOVE  
600 mm  
650 mm  
400 mm  
55 mm  
50 mm  
400 mm  
100 mm  
50 mm  
FO 0813  
7
 
Electrical connections  
The appliance is designed to be connected to 230-240 V  
monophase electricity supply.  
The connection must be carried out in compliance with  
the laws and regulations in force.  
Before the appliance is connected:  
1) check that the main fuse and the domestic installation  
can support the load (see the rating label);  
2) check that the power supply is properly earthed in  
compliance with the current rules;  
3) check the socket or the double pole switch used for  
the electrical connection can be easily reached with  
the appliance built in the forniture unit.  
The appliance is supplied with a connection cable provided  
with a plug, able to support the load marked on the  
identification plate. The plug has to be fitted in a proper  
socket.  
If connecting the appliance directly to the electric system,  
it is necessary that you install a double pole switch  
between the appliance and the electricity supply, with a  
minimum gap of 3 mm. between the switch contacts  
and of a type suitable for the required load in compliance  
with the current rules.  
The connection cable has to be placed in order that, in  
each part, it cannot reach a temperature 50 °C higher  
than the room temperature.  
The brown coloured phase cable (fitted in the terminal  
block contact marked with "L") must always be connected  
to the network phase.  
Adaptation to different types of gas  
WARNING: Servicing shall only be carried out  
by authorised personnel.  
Substitution of the nozzles  
-
Remove all pan supports, burner caps, rings and  
crowns;  
-
With a tubular spanner no. 7 unscrew and remove  
(see diagram) the nozzles substituting them with those  
corresponding to the type of gas used (see Technical  
data);  
-
Remount the parts carrying out the operations  
described in reverse. Upon completion remove  
existing gas type label and stick the relevant gas type  
label near the gas supply pipe.  
If the pressure of gas used is different (or variable) from  
that foreseen an appropriate pressure regulator should  
be installed on the entry tube. In case pressure regulators  
for U-LPG are used these should conform to the  
regulations in force.  
FO 0392  
Regulation of the minimum  
To regulate the minimum:  
-
-
-
bring the tap to the minimum flame position.  
extract the knob.  
in case of conversion from natural gas to U-LPG, tightly  
screw the by-pass screw (see diagram);  
when converting from U-LPG to natural gas unscrew  
about ½ turn by-passscrew,until a regular small flame  
is reached.  
-
By pass screw  
Finally check that by quickly turning the tap from the  
maximum position to the minimum position the burner  
is not extinguished; remount the parts carrying out  
the operations described in reverse.  
8
 
Installation  
Important  
Important  
Upon completion of installation, always check:  
l that all the joints are completely sealed by using a  
soapy solution, never a flame;  
l that the gas pressure has been regulated to 1.00kPa  
for Natural Gas and 2.75kPa for Universal-LPG. The  
pressure test point is located on the regulator for  
Natural Gas models or at the top left hand rear of the  
cooker for U-LPG models. The pressure should be  
measured and adjusted with the Wok burner on high  
flame;  
This cooker must be installed by qualified personnel.  
The manufacturer will not accept liability, should the above  
instructions or any of the other safety instructions  
incorporated in this book be ignored.  
Regulations  
This appliance shall be installed in accordance with the  
manufacturer’s installation instructions, local gas fitting  
regulations, municipal building codes, AS5601 (AG601)  
and any other relevant statutory regulations.  
l that the automatic ignition system is operating  
satisfactory on all burners, both individually and in  
combination;  
Data label  
The data label is located centrally on the back frame of  
the appliance. This appliance is suitable for Natural or  
Universal LPG. Ensure that the gas supply matches the  
data label. Aduplicate of the data label is supplied in the  
packaging of the user manual and must be attached to  
readily accessible adjacent surfaces of the appliance.  
l that the burners operate correctly, are stable, without  
yellow tipping or excessive noise on high and low  
flame.  
Then demonstrate to the customer the appliance  
operation and leave these instructions.  
Connection to the gas supply  
Gas connection must be carried out in conformity with  
the regulations in force. The appliance leaves the factory  
tested and regulated for the type of gas indicated on the  
plate which is situated in the lower position near the gas  
connection tube. Ascertain that the type of gas with  
which the appliance will be supplied is the same as that  
indicated on the plate.  
If different carry out all the operations according to the  
indications cited in the paragraph “adaption to different  
types of gas”.  
For a maximum output and minimum consumption  
ascertain that the pressure of the gas used has the values  
indicated in the table of “burner characteristics”.  
FO 0264  
A) End of shaft with nut  
B) Washer  
The joint is mounted on the intake area of the pipe, fitted  
with a filleted nut G 1/2, between the sealing components.  
Screw the parts without forcing, turn the joint in the  
direction required and then tighten everything.  
C) Elbow  
Connection  
Carry out the connection to the gas plant only by means  
of a rigid metallic pipe conforming to the regulations  
in force.  
The joint for the entry of gas into the appliance is threaded  
R 1/2 tapered.  
Carry out the connection avoiding any type of stress on  
the appliance.  
Natural gas appliances must be fitted with a pressure  
regulator and be installed at the inlet connection. The  
gas pressure must then be set as a part of the  
commissioning procedures.  
For U-LPG the pressure adjustment is made via the  
regulator fitted at the domestic cylinder.  
9
 
Building In  
Rectangular cut-out size for hob  
55 min.  
580  
480  
510  
560  
Fig. 4  
150 min  
100  
FO 2038  
Dimensions are given in mm.  
Fig. 5  
These hobs can be inserted in a built-in kitchen unit whose  
depth is between 550 and 600 mm. The hobs dimensions  
are shown in Fig. 4.  
Cut Out Size  
The dimensions of the cut-out are given in the diagram.  
FO 2348  
Fitting the Hob into the worktop  
Fig. 6  
Carry out the building in of the hob as follows:  
F
put the seals supplied with the hob on the edges of  
the cut out, as shown in the diagram, taking care  
that the seals meet without overlapping;  
place the hob in the cut out, taking care that it is  
centred;  
fix the hob with the relevant fixing clamps and screws,  
as shown in the diagram. When the screws have been  
tightened, the excess seal can be removed.  
Seal  
The edge of the hob forms a double seal which prevents  
the ingress of liquids.  
FO 0199  
Fig. 7  
10  
 
Possibilities for  
insertion  
Fig. 9  
Fig. 8  
480  
Kitchen unit with door  
Proper arrangements must be taken in  
designing the forniture unit, in order to avoid  
any contact with the bottom of the hob which  
can be heated when it is operated. The  
recommended solution is shown in Fig. 8.  
The panel fitted under the hob should be  
easily removable to allow an easy access if  
a technical assistance intervention is needed.  
a
60  
b
380  
140  
Kitchen unit with oven  
The hob recess dimensions must comply the  
indication given in Figs. 9 and 12 and must  
be provided with brackets to allow a  
continuous supply of air.  
To avoid overhating, the building in should be  
carried out as shown in Figs. 10 e 11.  
The hob's electric connection and the oven's  
one must be carried out separately, both for  
safety reasons and to allow the oven to be  
easily taken off the unit.  
FO 2044  
FO 2043  
a) Removable panel  
b) Space possibly useful for  
connections  
Fig. 11  
Fig. 10  
Hanging forniture units or hoods must be  
placed at 650 mm. minimum from the hob  
(Fig. 13).  
50 cm2  
120 cm2  
360 cm2  
180 cm2  
FO 2041  
FO 2042  
Fig. 12  
Fig. 13  
550 min.  
FO 2350  
FO 0198  
11  
 
From the Electrolux Group. The world’s No.1 choice.  
The Electrolux Group is the world’s largest producer of powered appliances for kitchen, cleaning and outdoor use. More than  
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lawn mowers) are sold each year to a value of approx. USD 14 billion in more than 150 countries around the world.  
35677-7401  
10/02  
 

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